Here at Lucas Graphics Cardworks we have a wide range of facilities which
allow us to offer you a huge range of printed or plain products at highly
competitive prices. This part of the site will show you how we use these
facilities to make your product. The Flash movie to the right will show
the different stages that we go through when creating a print or packaging
solution.
Lucas Graphics has been trading since 1972 and we have
a wide client base including Design and marketing Agencies, Printers and
Print sourcing agencies, and direct with companies
Types of job can range from just supplying a design
and sample for a printer or agency to handling a complete promotion including
packing advertising material or product and despatching to your customers
or a distribution centre.
We have a wide variety of equipment and services but
now focus mainly on point of sale, promotional material and packaging,
as our products and offer a trade service for our individual services.
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Trade services and capacity
Our plant list is shown below some of our kit is more
unusual and allows us to tackle more taxing and interesting jobs and we
hope offer complementary services to those which you may offer yourselves.
We don't print in house any more as we have found that the diversity we
need would require us having too wide a range of equipment so we now outsource
digital, litho, Flexo and screen process jobs. We like to work with printers
and agencies to allow you to keep the elements of a job which you may
find profitable for you and producing the parts of the job which you need,
this may be just gluing or making up an item or packing, or even designing
the job giving the designs back to you for print then finishing and packing
CAD Design and Sample production for
packaging and point of sale material plus Digital die cutting - Short
runs 1 to 100 on digital plotter Sheet size up to 1000 x 1600mm. Cutting
solid and display board, plywood to 3mm, Polyboard up to 5mm and Corrugated
up to 9mm
We use Kasemake 2000 Card design software which has
libraries of packaging items and can offer fast service fro production
of plain samples and using our Encad AO inkjet printer and our large form
at laminator and mounter can produce quality finished samples and visuals
up to the size of the plotter.
Short run die cutting Hand Platen
1250x 850mm. Roller press size up to 1250mm wide up to 8 ft long register
+/- 2mm Ideal for B Flute corrugated Diecutting solid board and corrugated
the Roller press can produce large dump bin type units with a blank size
up to 1.3mtrs wide
Auto die cutting On paper, board and
corrugated up to 5mm on Saroglia Auto Platen ideal for B2 format 520 x
720 down to A4 the machine needs very little grip so can often be used
to rework items or where margins are very tight
Latex stencil coating Size up to B2
material up to B flute corrugated All over or stencil Used For Fold together
backing cards and POS Material which requires assembling on site.
Short run gluing Semi auto glue line
for CD and No-Capacity wallets.Hand gluing using wet and hot melt. Hot
melt spray head for more complex POS material and wide glue areas
Showcard Mounting up to B2 size, on prints supplied
on 200gm paper mounted up to 5mm corrugated or solid board
Large format Inkjet Prints upto 1000mm wide on Encad
Novajet 8 colour printer
Wide format Lamination and Encapsulation.
38 micron to 250 Micron Gloss or Matt film or Micronix film, which is
8 micron thick and looks like UV Varnish this is best for diecut samples
as it doesn't look too thick and cumbersome on the item and creases niceley.
We can also cover board up to 9mm thick with Coloured Vinyl self adhesive
to add a solid vibrant colour for dummies, display bases etc. All of theses
services are primarily for short run display and sample items.
Mounting of prints onto Polyboard and corrugated for
short runs up to 1000mm wide on material up to 12mm thick We can then
diecut using the CAD system for short run display items.
Packing and Fulfilment Service
We are able to offer various options to help you package
and distribute your product
Some of the types of packaging we undertake
Heat seal Blister Cards
Latex coated fold over blister cards
Clamshell pop together blister packs
Folded card header cards
Folding cartons
Packing loose or carded items into display units
Hand assembly of promotional display material superdrug
Hand gluing and collation using outworkers as well as in house teams
to suit the job something being hand glued
Packing point of sale or promotional material for distribution. Weight
watchers
Assembly and packing marketing support mailers
To complete your job we have in house facilities for:
Manufacturing corrugated outer boxes and postal packs
Labelling and palletising ready for despatch.
Local deliveries if required
We offer our services to clients who use us for the supply of their packaging
materials as well as to other printers and organisations who just require
packaging only.
Complete service
If you are new to production and packaging and don't have space
to do any of it yourself we do offer a complete service from concept to
completion. This allows you to concentrate on selling your product as we can sort
out the sourcing and packing of all the parts to pack your product. Designing
the package organising or working with your graphics team to get the right
look at the right price, we then produce the packaging, outer boxes etc,
and pack the product in Cartons, blisters trays or bags, palletised ready
for shipping to your wholesaler or retailers